The total cost per pack disassembly into modules ranges from EUR 80 to 110, depending on the size of the disassembly plants, in Germany. Rallo et al. considered the laboratory scale and determined a total cost of EUR 1325 to disassemble the Smart ForFour battery pack into cells.
Overall, the Nissan Leaf (US$194.11) and Peugeot 208 (US$186.35) came out to have the highest disassembly cost per pack, whereas the BAIC (US$50.45) and BYD (US$47.41) battery packs were highly cost-efficient.
They observed that the workers could disassemble the battery at least 11.5% faster when they had an optimized disassembly sequence. Disassembly cannot be seen as the reverse of assembly because, first, disassembly is subject to many uncertainties and, second, there are different ways to perform disassembly.
In , authors identified the four mandatory tasks: handling, separation, clamping, and monitoring to pursue the disassembly of the battery pack into modules. The robot needs at least one tool for each listed task. Several works analysed the disassembly, proposing the design of specific disassembly tools.
The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
As identified in various studies, a key obstacle is the significant variation in battery pack designs, which complicates the automation process . Thompson et al. highlighted that the diversity in battery pack designs, along with the use of various fixtures and adhesives, impedes automated disassembly.
Download scientific diagram | Comparison of disassembly times (a), costs (in US$) per pack (b) and costs per kWh (c) for manual, semi-and fully automated disassembly processes for...
This paper is the first to present a holistic, techno-economic comparison of the disassembly process of several commercial EV battery packs. The assessed EVs include the …
Therefore, the disassembly of battery packs will be inefficient and affecting the recycling of spent batteries . This also results in a requirement for a wide range of tools for the …
A visual comparison of three disassembly methods—manual, single-robot, and multi-robot—across five critical operational aspects: process time, workspace, efficiency, collision …
Table 1 Battery Disassembly Time Comparison Disassembly step number Disassembly step Hand-Time consuming(s) Robot-Time consuming(s) 1 Unscrewing the screws 3''01'''' 45''''x4 …
EV battery packs: Renault Zoe, Nissan Leaf, Tesla Model 3, Peugeot 208, BAIC and BYD Han. The BAIC and BYD battery packs exhibit lower disassembly costs (US$50.45 and US$47.41 …
The results highlight a considerable heterogeneity in battery design, providing quite different disassembly costs on the base of the battery pack manufacturer. In the work, …
Design for Assembly and Disassembly of Battery Packs A collaboration between Chalmers University of Technology and Volvo Group Trucks Technology M. COLLIJN, E. JOHANSSON …
Disassembly of the entire battery pack is a significantly complex process. There are several methods for planning an optimal disassembly sequence for obsolete LIBs. ... An evaluation and comparison of the …
Modularity-in-design of battery packs for electric vehicles (EVs) is crucial to offset their high manufacturing cost. However, inconsistencies in performance of EV battery packs …
In the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling …
Download scientific diagram | Comparison of disassembly times (a), costs (in US$) per pack (b) and costs per kWh (c) for manual, semi-and fully automated disassembly processes for...
This paper aims to contribute to designing adaptive disassembly planners for battery systems by combining the autonomous disassembly planner presented by Choux et al. with a disassembly strategy optimizer, which will be …
The BAIC and BYD battery packs exhibit lower disassembly costs (US$50.45 and US$47.41 per pack, respectively), compared to the Peugeot 208 and Nissan Leaf (US$186.35 and …
Efficient processing of end-of-life lithium-ion batteries in electric vehicles is an important and pressing challenge in a circular economy. Regardless of whether the processing …
An evaluation and comparison of the disassembly time and cost for manual, semi-automatic, and fully automatic processes was conducted. Using the BAIC battery pack as an example, it was demonstrated that a 50% …
An evaluation and comparison of the disassembly time and cost for manual, semi-automatic, and fully automatic processes was conducted. Using the BAIC battery pack …
This paper aims to contribute to designing adaptive disassembly planners for battery systems by combining the autonomous disassembly planner presented by Choux et al. …
In comparison, automated systems are more robust, have a lower-cost, reduce injuries. ... battery pack and its disassembly sequences has been presented in article [3]. The …
EV battery packs: Renault Zoe, Nissan Leaf, Tesla Model 3, Peugeot 208, BAIC and BYD Han. The BAIC and BYD battery packs exhibit lower disassembly costs (US$50.45 and US$47.41 …
The BAIC and BYD battery packs exhibit lower disassembly costs (US$50.45 and US$47.41 per pack, respectively), compared to the Peugeot 208 and Nissan Leaf (US$186.35 and US$194.11 per...
By analyzing the current state of the field, this review identifies emerging needs and challenges that need to be addressed for the successful implementation of automatic …
Disassembly comparison From the comparison of the battery packs disassembly operation of the four battery, six common disassembly blocks (DBs) have been identified …
Traditional remanufacturing is characterized by disassembly of a core up to an optimal depth of disassembly and by the replacement of some parts in order to achieve the …
3) Battery Pack Architecture. Battery pack components (housing, cooling, modules, BMS…) 4) Focus on Battery Cells. Battery chemistry and materials. 5) Future of Electric Vehicle Battery. …
By analyzing the current state of the field, this review identifies emerging needs and challenges that need to be addressed for the successful implementation of automatic robotic disassembly...