Robotic disassembly involves several research topics such as Task and Motion Planning (TAMP), robot tool design, and robot sensor-guided motion. Battery pack disassembly is a part of this field of applications as a practical approach to preserving operators’ safety and health by coping with the high variability of products [38, 64].
Battery pack disassembly is a part of this field of applications as a practical approach to preserving operators’ safety and health by coping with the high variability of products [38, 64]. However, most authors agree that a fully automatic battery pack disassembly is not feasible with the current constraints [17, 21, 37, 41, 56].
The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and productivity. The paper introduces guidelines for designing a robotic cell to disassemble a battery pack with the support of an operator.
When designing a battery pack, it is important to weigh different parameters against each other to acheive a suitable design. It is therefore significant for these tradeoffs to have a valid foundation to stand on. One tradeoff that needs to be accounted for is comparing safety of the battery against its weight.
Following the recommendations given after the safety analysis, as a specific potentially explosive atmosphere (ATEX) 3 zone, the battery pack was manually disassembled. The manual disassembly brought to a disassembly procedure which was decomposed and analysed to identify how to automate the same operations with a robot.
The battery pack’s standard position is the car’s mounting position. Before disassembly, the battery pack was inspected to identify damages, and the infrared camera was installed to monitor the temperature. The battery pack was discharged to the lower limit allowed by the BMS.
and analyze the state-of-the-art techniques in EV battery pack disassembly, providing a comprehensive overview of the topic, together with future directions. The structure …
This paper aims to develop a multi-method self-configuring simulation model to investigate disassembly scenarios, taking into account battery design as well as the configuration and …
• Detailed economic breakdown of electric vehicle battery pack teardown processes is presented. • The difference in disassembly cost between battery pack designs varies up to 75% • …
A major challenge in EOL EVB disassembly is the large variety of battery pack architectures (Chen et al., 2019; Diekmann et al., 2017; Harper et al., 2019; Meng et al., …
The demand for lithium-ion battery powered road vehicles continues to increase around the world. As more of these become operational across the globe, their involvement in …
Rapidly design battery packs, generate and compare 1000s of packs per second, export reports, get price quotes. ... Design a battery pack in seconds Supercharge your engineering team to …
The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and …
As identified in various studies, a key obstacle is the significant variation in battery pack designs, which complicates the automation process [40]. Thompson et al. [41] …
In the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling …
This hands-on course is geared towards anyone in the autobody or recycling world who is handling H/EVs or plans to do so in the future. ... Students will receive ESA certificates of completion and IMI certification for battery pack …
Design for Assembly and Disassembly of Battery Packs Master''s Thesis in Product Development Mikaela Collijn 931215 Emma Johansson 920728 Department of Industrial and Materials …
The battery pack is the most valuable component of the electric vehicle and its disassembly is the key process to recover the inner value of the product and apply circular …
The evolution toward electric vehicle nowadays appears to be the main stream in the automotive and transportation industry. In this paper, our attention is focused on the …
The aim of this study is therefore to develop an autonomous task planner for the dismantling of EV Lithium-Ion Battery pack to a module level through the design and …
• The difference in disassembly cost between battery pack designs varies up to 75% • Reducing the number of modules and fasteners reduces the battery disassembly cost. • Automated …
Design for Assembly and Disassembly of Battery Packs Master''s Thesis in Product Development Mikaela Collijn 931215 Emma Johansson 920728
4 However, NiCd batteries are expected to retain a strong position on several niche markets. The NiMH battery uses relatively new battery technology developed in the early 1990s.
• Detailed economic breakdown of electric vehicle battery pack teardown processes is presented. • The difference in disassembly cost between battery pack designs varies up to 75% • …
Intelligent design of EV-LIB for easy and eco-friendly disassembly. Design space: LIB materials, reprinted from (Zhang et al., 2019); LIB structures, reprinted from (Yang et al., …
In this article, we will show how to spot weld a battery pack made from 18650 more 21700 cells. This knowledge will help you build your own lithium-ion pack.
The paper introduces guidelines for designing a robotic cell to disassemble a battery pack with the support of an operator. The design of the workcell evaluates the technological requirements …